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Bottle Filling Machines In India
Bottle Filling Machines In India
In today’s fast-paced manufacturing landscape, bottle filling machines In India have become indispensable across industries like food and beverage, pharmaceuticals, cosmetics, and chemicals. Designed for speed, precision, and consistency, bottle filling automate the process of filling liquids into various container types—glass, PET, HDPE, aluminum, and more. Kashyap Engineering, based in Vadodara, Gujarat, is a leading manufacturer offering a wide variety of bottle filling machine models kashyapengineering.com.
Why Choose Bottle Filling Machines In India?
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High-speed production – These machines enable high-volume filling, dramatically increasing throughput compared to manual methods .
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Accurate fill volume – Advanced volumetric and servo-driven bottle filling machines maintain ±0.5–1% accuracy per fill, reducing product loss and ensuring regulatory compliance kashyapengineering.com.
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No bottle, no fill safety – Built-in sensors prevent spillage if a bottle isn't present under the nozzle, minimizing waste kashyapengineering.com.
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Versatility – Capable of handling liquids of different viscosities—water, oils, sauces, shampoos—without changing parts kashyapengineering.com.
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Hygienic design – Made from stainless steel (SS‑304, SS‑316) with easy‑clean surfaces, ensuring food and pharmaceutical compliance .
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Cost-effective automation – Reduces labor costs and improves efficiency thanks to PLC control and minimal changeover time kashyapengineering.com.
Types of Bottle Filling Machines In India by Kashyap Engineering
1. Automatic Volumetric Liquid Bottle Filling Machine
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Features: Uses servo motors + PLC for precise volumetric filling, adjustable for 50–1,000 ml, with 4 to 8 filling heads kashyapengineering.com.
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Applications: Ideal for pharmaceuticals, edible oils, sanitizers, sauces, shampoos.
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Benefits: High throughput—up to 60 BPM for 100 ml, ±0.5% accuracy, no change parts needed between volumes kashyapengineering.com.
2. PET/Beverage Bottle Filling Machine
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Features: PLC-based microcomputer control, integrated pumping system, can fill glass, plastic, aluminum bottles from 50 ml to 1,000 ml kashyapengineering.com.
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Output: 40–60 bottles/min (100 ml), 20–24 bottles/min (1,000 ml) kashyapengineering.com.
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Advantages: Automatic bottle centring, anti-spill nozzle movement, synchronized pump drive. ±0.5% fill variability.
3. Mineral Water / RFC (Rinse‑Fill‑Cap) Bottling Machines
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Features: “No Bottle–No Fill” systems per head, torque‑adjustable capping heads, neck‑holding design eliminates spillage kashyapengineering.com.
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Advantages: Precision filling for mineral water bottles, complete automation for rinse–fill–cap processes.
4. Edible Oil & Lubricant Oil Filling Machines
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Features: Designed for low-to-medium viscosity oils, these machines include volumetric control, servo drives, and easy-clean surfaces kashyapengineering.com, kashyapengineering.com.
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Benefits: Effective for edible or industrial oils, they allow drip-free filling with high output.
5. Pesticide & Chemical Bottle Filling Machines In India
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Features: Heavy-duty design with stainless steel and chemical-resistant components .
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Advantages: Safe and consistent filling of chemical liquids, avoiding harmful exposure.
6. PVC Solvent & Viscous Liquid Filling Machines
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Features: Robust enough for thick, harmful solvents; adjustable dosing accuracy, multi‑container compatibility .
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Ideal Uses: Filling chemicals, PVC solvents, adhesives, resins, ointments, creams.
7. Semi‑Automatic Bottle Filling Machines
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Features: Piston or syringe-based, table-top units; great for lower-volume needs kashyapengineering.com, kashyapengineering.com.
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Benefits: Cost-effective for SMEs, ensures zero-drip filling, easy to clean, portable.
Key Components & Technologies
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PLC Control + Servo Motors: Enables recipe-based fill programs, accurate volume control, and smooth production changes kashyapengineering.com.
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No Bottle–No Fill Sensors: Eliminate waste and improve safety kashyapengineering.com.
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Stainless Steel Conveyor & Nozzles: Durable, hygienic, and FDA-compliant .
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Adjustable Pneumatic Stoppers: Keep containers in place during filling, reducing spills .
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Multi-head Systems: 4, 6, 8 heads to match production needs—higher throughput or flexibility .
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Easy-clean Design: SS‑316 contact parts, removable hoppers, and drain trays allow quick changeover kashyapengineering.com.
Industries & Applications
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Food & Beverage: Water, juices, jams, sauces; mineral water RFC units ensure hygienic bottling.
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Edible & Industrial Oils: From cooking oils to lubricants, volumetric filling keeps dosing consistent.
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Pharmaceutical & Healthcare: Sanitizers, ointments, syrup bottles demand precision dosing.
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Cosmetics & Personal Care: Shampoos, creams, gels are handled efficiently and droplessly.
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Chemicals & Agrochemicals: Pesticides, PVC solvents, adhesives require robust, chemical‑resistant machines.
Advantages Summary
| Description | |
| Speed & Power | From manual to 60 BPM or more in automatic systems. | |
| Consistency & Accuracy | Volumetric filling + servo motors ensure ±0.5% accuracy. | |
| Waste Reduction |
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| Versatility | One machine can handle multiple fill volumes/viscosities. | |
| Regulatory Compliance | Stainless steel hygiene design suitable for food/pharma. | |
| Cost Savings |
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Why Kashyap Engineering?
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26+ years’ expertise in liquid packaging machinery (kashyapengineering.com, kashyapengineering.com, kashyapengineering.com, kashyapengineering.com).
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ISO 9001:2015 certified, with global reach including Dubai & South Africa (kashyapengineering.com).
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Custom-built solutions—tailored to individual capacity, viscosity, container type needs (kashyapengineering.com).
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After-sales support: Reliable service assurance and global parts availability .
Installation & After‑Sales Support
Kashyap Engineering offers turnkey services: from design, installation, training, to maintenance of bottle filling machines. Their team ensures minimal downtime and optimal performance tailored to your plant layout—and has a strong track record in industries spanning food, pharma, chemicals, and cosmetics (kashyapengineering.com).
