Pharmaceutical Packaging machine

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Pharmaceutical Packaging machine

Product Code :-
Category Name :- Packaging Machines

Turn Table – 36” Dia :-

Turn Table is built on MS Square frame with external SS 304 cladding. Solid guide rail & reduction gear box for jerk less & noiseless performance. Turn Table is useful to load the bottles or to create buffer during line operation or to receive bottles at the end. It ensures total synchronization, uniform flow of containers and to divert a line at 90 degree to suit different layouts in automatic filling lines.

Filling Machine :-

The automatic PLC based electronic liquid filling machine is compact and highly efficient machine with elegant look. This multi-function multi featured machine meets the custom requirements of filling for glass, plastic and aluminum bottles. The machine has its own pumping system to connect the machine with main tank. The flow of liquid is measured and converted in to electronic signals being controlled by microcomputer base circuitry. Minimum adjustment required to set different capacities from 20 ML to 500 ML with varying bottles/containers. The entire range can be set on the same machine without any change parts. PLC controlled latest technology with variable recipe data 7 inch display.

Cap Sealing Machine :-

Automatic ROPP Cap Sealing machine is versatile, self-supported on stainless steel leg with height adjustable adjustment system. The machine is precision built on sturdy welded MS frame completely enclose in stainless steel sheet and doors are providing to facilitate the servicing of machine. Machine is equipped with four head each for sealing ROPP cap.

Bottle Visual Inspection Machine :-

Inspection table is equipment consisting of a three-track conveyor with a hood having lighting arrangement and visual inspection background of alternate black & white color. Inspection table have stainless steel structure with moving S.S. slat chain. Structure is made out of S. S. square pipes.

Turn Table – 36” Dia :-

Turn Table is built on MS Square frame with external SS 304 cladding. Solid guide rail & reduction gear box for jerk less & noiseless performance. Turn Table is useful to load the bottles or to create buffer during line operation or to receive bottles at the end. It ensures total synchronization, uniform flow of containers and to divert a line at 90 degree to suit different layouts in automatic filling lines.

Round Bottle Labeling Machine :-

The Automatic Self Adhesive Round Bottle Labeling Machine is one of the most users friendly. The machine is used for partial wrap around labeling on round surface of different size of round container respectively.

Dozing Cup Placement Machine :-

Automatic dozing cup placement machine is versatile, self-supported on stainless steel leg with height adjustable adjustment system. The machine is precision built on sturdy welded MS frame completely enclose in stainless steel sheet and doors are providing to facilitate the servicing of machine.

Packing Conveyor Belt :-

The Packing conveyor belt is having stainless steel Table Top with moving Endless sandwich belt in the center. Tabletop is fixed to the same structure made out of SS square pipe & supported on adjustable bolts. Table top is of 12 inches working space on both side of the conveyor belt for final visual inspection & manual cartooning operations.

Turn Table – 36” Dia :-

Operation

Containers are loaded in turn table manually or received from previous machine through conveyor. Containers will rotate on disk of turn table and exit through outlet. During rotations, containers will be guided by an SS strip towards outlet path.

Technical Specifications

Direction

Clockwise / Anti clock wise as per requirement

RPM of Disk

7-14 RPM through ACVFD

Power Characteristics*

0.5 HP/220 V/50 Hz

Height of Disk*

860 mm ± 50 mm

Input Specifications

Container Size*

Round Shape

Ø 28 mm to Ø 80 mm

58 mm to 200 mm

(Height option for other bottle height available)

* Can be customized.

Salient Features

·         Rigid MS structure with SS 304 cladding.

·         Rotating top plate is made of aluminum plate and cladded with SS 304 sheet.

·         Special self-aligning bearings ensure smooth and trouble free operation.

·         Suitable for different size of containers with minor adjustment.

·         Elegantly Matt Finished exterior.

·         Branded reduction gears ensure jerk free and noiseless operation.

·         Speed control through ACVFD.

Utility Requirement

Electrical supply

Single Phase + Neutral + Earthing

Electrical load

0.5 KW

Filling Machine :-

Operation

Containers moving on SS Slat conveyor, feed below the filling nozzles through a settable twin pneumatically operated stopper system. The twin pneumatically operated stopper system and reciprocating nozzles can precisely match for centering of container below nozzles, to avoid spillage of liquid on container. To minimize foaming adjustable nozzle will reciprocate according to filling dose. The filling pumps are synchronized with conveyor drive and are controlled by AC frequency drive.

Technical Specifications

Output*

60 - 90 BPM @ 100 Liter

Direction of Movement

Left to Right

Number of head

6 Nos.

Fill Size***

20 ml to 500 ml

Electrical

Specifications**

Servo Motors

400 watt Three Phase (6 Qty)

Conveyor

0.5 HP / 415 Volts / 50 Hz

Height of Conveyor**

860 mm ± 50 mm

Machine Dimensions (LxWxH)**

2150 mm X 1220 mm X 1820 mm

Input Specifications

Container Neck Diameter**

Minimum 20 mm

 

Container Size**

Round Shape

Ø 28 mm to Ø 80 mm

58 mm to 200 mm

(Height option for other bottle height available)

* Depends on bottle size fill size, Neck diameter of bottle, and liquid characteristics etc.

** Can be customized.

Salient Features

·         Robust construction, heavy duty base, S.S. 304 elegantly matt finished body.

·         No bottle No filling system.

·         Suitable for filling water to viscous products like liquid syrups, lotion, shampoo, etc.

·         ± 0.5% filling accuracy on single dose.

·         Easy to clean.

·         Suitable for Glass, Plastic, PET, HDPE Bottles, etc.

·         No Change parts required to fill different fill size.

·         Pneumatically operated bottle stopper.

·         PLC controlled latest technology.

·         Drain tray around machine platform.

·         All contact parts are S.S. 316.

·         PVC Breaded hose pipe connections.

·         Storage Tank of approximately 100 Liters.

Utility Requirement

Electrical supply

Single Phase + Neutral + Earthing

Electrical load

6 KW (Stabilizer)

Air Pressure: Minimum

6 bar pressure 5 CFM

Cap Sealing Machine :-

Operation

The feed container moving on conveyor belt are fed into an in feed star wheel through in feed worm, star wheel bringing the container below the sealing head in the subsequent indexing part, meanwhile the bottle pick up a cap from the delivery chute of cap filling bowl, where the body and the neck of the container are positioned below the sealing head, where it is performing perfect operation of sealing.

Technical Specifications

Output*

60-90 BPM

Direction of Movement

Left to Right

Number of head

4 Nos.

Electrical

Specifications**

Main Motor

1.5 HP / 415 Volts / 50 Hz

Cap feeder bowl

300 watt vibratory

Height of Conveyor**

860 mm ± 50 mm

Machine Dimensions (LxWxH)**

2150 mm X 1220 mm X 2350 mm

Change parts required

(A) Container: Feed worm, Star Wheel & center guide

(B) Cap: Delivery Chute, Pressing Head & Vibrator Bowl.

Input Specifications

Container Neck Diameter**

Minimum 20 mm

Vial Cap***

Specification

Diameter

20 mm to 35 mm

Height**

20 mm to 30 mm

 

Container Size**

 

Round Shape

Ø 28 mm to Ø 80 mm

58 mm to 200 mm

(Height option for other bottle height available)

* Depends on bottle size fill size, Neck diameter of bottle, and liquid characteristics etc.

** Can be customized.

*** With help of change parts.

Salient Features

·         No container no cap arrangement.

·         S.S. elegantly matt finished body.

·         Single motor synchronizes conveyor, star wheel, & platform turret.

·         Adjustable height of conveyor belt, to align with other machine of the line.

·         Sealing pressure can be varied to suit different gauges and size of caps.

·         Low noise level, low power consumptions.

·         SS cladding or hard chrome plating of all exposed parts to ensure long life and resistance against Corrosion.

Utility Requirement

Electrical supply

Single Phase + Neutral + Earthing

Electrical load

2 KW

Bottle Visual Inspection Machine :-

Operation

The central conveyor belt brings the bottle from the capping machine conveyor. These bottles are bifurcated on two adjoining conveyor belts with the help of separation guide and accumulated on the side tables for manual visual inspection. The operators in turn pick up the bottles & visually inspect the bottles in the alternate white & black background to check for any impurities in the liquid filled, cap sealing & any damaged of bottle. After inspection the bottles are placed in the central track, which transfers bottles for next operation.

Technical Specifications

Direction of movement

Left to Right

Output*

60-90 BPM @ 100 ml clear syrup

Number of Operator

Four (2 x 2, Two sided seated)

Power Characteristics*

0.5 HP/220 V/50 Hz

Height of Disk*

860 mm ± 50 mm

Input Specifications

Container Size*

Round Shape

Ø 28 mm to Ø 80 mm

58 mm to 200 mm

(Height option for other bottle height available)

* Depends on operator, bottle size etc.

** Can be customized.

Salient Features

·         Speed variation through ACVFD.

·         Direct gear drive.

·         Length can be customized.

·         PVC black & white board provides contrast visibility for all kind of impurities.

·         SS elegantly matt finished structure.

·         Adjustable height of conveyor belt allows alignment with other machines of the line.

·         Rigid Vibration free Construction for trouble free performance.

Utility Requirement

Electrical supply

Single Phase + Neutral + Earthing

Electrical load

0.5 KW

Turn Table – 36” Dia :-

Operation

Containers are loaded in turn table manually or received from previous machine through conveyor. Containers will rotate on disk of turn table and exit through outlet. During rotations, containers will be guided by an SS strip towards outlet path.

Technical Specifications

Direction

Clockwise / Anti clock wise as per requirement

RPM of Disk

7-14 RPM through ACVFD

Power Characteristics*

0.5 HP/220 V/50 Hz

Height of Disk*

860 mm ± 50 mm

Input Specifications

Container Size*

Round Shape

Ø 28 mm to Ø 80 mm

58 mm to 200 mm

(Height option for other bottle height available)

* Can be customized.

Salient Features

·         Rigid MS structure with SS 304 cladding.

·         Rotating top plate is made of aluminum plate and cladded with SS 304 sheet.

·         Special self-aligning bearings ensure smooth and trouble free operation.

·         Suitable for different size of containers with minor adjustment.

·         Elegantly Matt Finished exterior.

·         Branded reduction gears ensure jerk free and noiseless operation.

·         Speed control through ACVFD.

Utility Requirement

Electrical supply

Single Phase + Neutral + Earthing

Electrical load

0.5 KW

Round Bottle Labeling Machine :-

Operation

The containers positioned & accurate spacing between two containers by the belt spacing device and a belt drive mechanism hold the container for round bottle at the labeling point, an electronics product sensor sense container & releases a label from self-adhesive label roll. If machine is equipped with batch printing device in that case batch printing device prints the batch no. & other matter on label during label is stationary means time between sensing of two label. The sensed container moves on conveyor sticker label at labeling point wrapped around to container. Then the labeled container moves further through a rubber pressing belt & stationary rubber pad that ensures neat & perfect fixing of label.

Technical Specifications

Output*

60-90 BPM @ 100 ml round bottle

Direction of Movement

Left to Right

 

Electrical

Specifications**

Sticker roll servo motor

400 Watts Three Phase.

Conveyor

0.5 HP / 415 Volts / 50 Hz

Pressing Device Motor

0.25 HP / 220 Volts / 50 Hz

Height of Conveyor**

860 mm ± 50 mm

Machine Dimensions (LxWxH)**

1850 mm X 1220 mm X 1580 mm

Input Specifications

 

Container Size**

 

Round Shape

Ø 28 mm to Ø 80 mm

58 mm to 200 mm

(Height option for other bottle height available)

 

Label Specification

Length**

30 mm to 200 mm

Width**

25 mm to 150 mm

Roll Diameter

Max. 300 mm X ID 75 mm.

Space between two label

Min. 3 mm in anti-clock wise.

* Depends on the size of container and Label size.

** Can be customized.

Salient Features

·         Suitable for Round Container.

·         Stainless steel 304 construction.

·         GMP design.

·         Accurate label placement.

·         Full Security Package including counter.

·         Secondary pressure unit.

·         No change parts requirements.

·         Very less down time for change over.

·         Suitable for Glass and Plastic containers.

Utility Requirement

Electrical supply

Single Phase + Neutral + Earthing

Electrical load

2 KW

Air Pressure: Minimum

6 bar pressure 0.5 CFM for printing device.

Dozing Cup Placement Machine :-

Operation

The feed container moving on conveyor belt are fed into two side conveyors guide,

bringing the container below the pressing roller in the subsequent conveyor, meanwhile the

bottle picks up a cap from the delivery chute of cap feeding bowl, where the body and the

neck of the container is positioned below the pressing roller. Where the pressing roller is

performing the perfect operation of placement.

Technical Specifications

Output*

Up to 90 BPM.

Direction of Movement

Left to Right

Number of head

1 Nos.

Electrical

Specifications**

Main Motor

0.5 HP / 415 Volts / 50 Hz

300 watt vibratory

Cap feeder bowl

Conveyor

0.5 HP / 415 Volts / 50 Hz

Height of Conveyor**

860 mm ± 50 mm

Machine Dimensions (LxWxH)**

1520 mm X 1080 mm X 2350 mm

Change parts required

Cap: Delivery Chute & Vibrator Bowl.

Input Specifications

Container Neck Diameter**

Minimum 20 mm

Screw Cap***

Specification

Diameter

20 mm to 40 mm

Height**

20 mm to 35 mm

Container Size**

Round Shape

Ø 28 mm to Ø 80 mm

58 mm to 200 mm

(Height option for other bottle height available)

* Depends on bottle size fill size, Neck diameter of bottle, and liquid characteristics etc.

** Can be customized.

*** With help of change parts.

Salient Features

·         SS elegantly matt finished body.

·         Adjustable height of conveyor belt, to align with other machine of the line.

·         Sealing pressure can be varied to suit different gauges and size of caps.

·         Low noise level, low power consumptions.

·         Self-lubricating guide profile for low friction wears surface, smooth and noiseless conveying.

·         SS cladding or chrome plating of all exposed parts to ensure long life and resistance against corrosion.

·         A/C drive to synchronize Conveyor with placement of cup.

Utility Requirement

Electrical supply

Single Phase + Neutral + Earthing

Electrical load

2 KW

Packing Conveyor Belt :-

Operation

The conveyor belt brings the container or products from an upstream machine. Operators sitting on both sides of the belt in turn pick up the bottles/products for final visual check and remaining secondary packaging operation like cartooning.

Technical Specifications

Direction of Movement

Left to Right

Speed

7.5 Mtr./Min

Power Characteristics*

0.5 HP/220 V/50 Hz

Height of Conveyor*

860 mm ± 50 mm

Belt Width*

9”

Belt Detail*

PVC, endless 2 ply sandwich, 2 mm thickness.

* Can be customized.

Salient Features

·         Structure is made of S.S. 304, 30 mm sq. Pipe, 16 SWG with matt finish.

·         Belt-alignment system ensures straight running of belt.

·         Direct gear drive.

·         SS elegantly matt finished structure.

·         Adjustable height of conveyor belt allows alignment with other machines of the line.

·         Rigid Vibration free Construction for trouble free performance.

Utility Requirement

Electrical supply

Single Phase + Neutral + Earthing

Electrical load

0.5 KW