Pharmaceutical Packaging machine
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Turn Table – 36” Dia :-
Operation |
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Containers are loaded in turn table manually or received from previous machine through conveyor. Containers will rotate on disk of turn table and exit through outlet. During rotations, containers will be guided by an SS strip towards outlet path. |
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Technical Specifications |
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Direction |
Clockwise / Anti clock wise as per requirement |
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RPM of Disk |
7-14 RPM through ACVFD |
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Power Characteristics* |
0.5 HP/220 V/50 Hz |
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Height of Disk* |
860 mm ± 50 mm |
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Input Specifications |
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Container Size* |
Round Shape |
Ø 28 mm to Ø 80 mm 58 mm to 200 mm (Height option for other bottle height available) |
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* Can be customized. |
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Salient Features |
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· Rigid MS structure with SS 304 cladding. · Rotating top plate is made of aluminum plate and cladded with SS 304 sheet. · Special self-aligning bearings ensure smooth and trouble free operation. · Suitable for different size of containers with minor adjustment. · Elegantly Matt Finished exterior. · Branded reduction gears ensure jerk free and noiseless operation. · Speed control through ACVFD. |
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Utility Requirement |
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Electrical supply |
Single Phase + Neutral + Earthing |
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Electrical load |
0.5 KW |
Filling Machine :-
Operation |
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Containers moving on SS Slat conveyor, feed below the filling nozzles through a settable twin pneumatically operated stopper system. The twin pneumatically operated stopper system and reciprocating nozzles can precisely match for centering of container below nozzles, to avoid spillage of liquid on container. To minimize foaming adjustable nozzle will reciprocate according to filling dose. The filling pumps are synchronized with conveyor drive and are controlled by AC frequency drive. |
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Technical Specifications |
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Output* |
60 - 90 BPM @ 100 Liter |
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Direction of Movement |
Left to Right |
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Number of head |
6 Nos. |
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Fill Size*** |
20 ml to 500 ml |
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Electrical Specifications** |
Servo Motors |
400 watt Three Phase (6 Qty) |
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Conveyor |
0.5 HP / 415 Volts / 50 Hz |
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Height of Conveyor** |
860 mm ± 50 mm |
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Machine Dimensions (LxWxH)** |
2150 mm X 1220 mm X 1820 mm |
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Input Specifications |
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Container Neck Diameter** |
Minimum 20 mm |
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Container Size** |
Round Shape |
Ø 28 mm to Ø 80 mm 58 mm to 200 mm (Height option for other bottle height available) |
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* Depends on bottle size fill size, Neck diameter of bottle, and liquid characteristics etc. ** Can be customized. |
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Salient Features |
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· Robust construction, heavy duty base, S.S. 304 elegantly matt finished body. · No bottle No filling system. · Suitable for filling water to viscous products like liquid syrups, lotion, shampoo, etc. · ± 0.5% filling accuracy on single dose. · Easy to clean. · Suitable for Glass, Plastic, PET, HDPE Bottles, etc. · No Change parts required to fill different fill size. · Pneumatically operated bottle stopper. · PLC controlled latest technology. · Drain tray around machine platform. · All contact parts are S.S. 316. · PVC Breaded hose pipe connections. · Storage Tank of approximately 100 Liters. |
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Utility Requirement |
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Electrical supply |
Single Phase + Neutral + Earthing |
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Electrical load |
6 KW (Stabilizer) |
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Air Pressure: Minimum |
6 bar pressure 5 CFM |
Cap Sealing Machine :-
Operation |
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The feed container moving on conveyor belt are fed into an in feed star wheel through in feed worm, star wheel bringing the container below the sealing head in the subsequent indexing part, meanwhile the bottle pick up a cap from the delivery chute of cap filling bowl, where the body and the neck of the container are positioned below the sealing head, where it is performing perfect operation of sealing. |
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Technical Specifications |
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Output* |
60-90 BPM |
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Direction of Movement |
Left to Right |
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Number of head |
4 Nos. |
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Electrical Specifications** |
Main Motor |
1.5 HP / 415 Volts / 50 Hz |
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Cap feeder bowl |
300 watt vibratory |
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Height of Conveyor** |
860 mm ± 50 mm |
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Machine Dimensions (LxWxH)** |
2150 mm X 1220 mm X 2350 mm |
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Change parts required |
(A) Container: Feed worm, Star Wheel & center guide (B) Cap: Delivery Chute, Pressing Head & Vibrator Bowl. |
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Input Specifications |
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Container Neck Diameter** |
Minimum 20 mm |
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Vial Cap*** Specification |
Diameter |
20 mm to 35 mm |
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Height** |
20 mm to 30 mm |
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Container Size** |
Round Shape |
Ø 28 mm to Ø 80 mm 58 mm to 200 mm (Height option for other bottle height available) |
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* Depends on bottle size fill size, Neck diameter of bottle, and liquid characteristics etc. ** Can be customized. *** With help of change parts. |
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Salient Features |
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· No container no cap arrangement. · S.S. elegantly matt finished body. · Single motor synchronizes conveyor, star wheel, & platform turret. · Adjustable height of conveyor belt, to align with other machine of the line. · Sealing pressure can be varied to suit different gauges and size of caps. · Low noise level, low power consumptions. · SS cladding or hard chrome plating of all exposed parts to ensure long life and resistance against Corrosion. |
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Utility Requirement |
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Electrical supply |
Single Phase + Neutral + Earthing |
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Electrical load |
2 KW |
Bottle Visual Inspection Machine :-
Operation |
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The central conveyor belt brings the bottle from the capping machine conveyor. These bottles are bifurcated on two adjoining conveyor belts with the help of separation guide and accumulated on the side tables for manual visual inspection. The operators in turn pick up the bottles & visually inspect the bottles in the alternate white & black background to check for any impurities in the liquid filled, cap sealing & any damaged of bottle. After inspection the bottles are placed in the central track, which transfers bottles for next operation. |
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Technical Specifications |
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Direction of movement |
Left to Right |
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Output* |
60-90 BPM @ 100 ml clear syrup |
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Number of Operator |
Four (2 x 2, Two sided seated) |
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Power Characteristics* |
0.5 HP/220 V/50 Hz |
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Height of Disk* |
860 mm ± 50 mm |
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Input Specifications |
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Container Size* |
Round Shape |
Ø 28 mm to Ø 80 mm 58 mm to 200 mm (Height option for other bottle height available) |
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* Depends on operator, bottle size etc. ** Can be customized. |
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Salient Features |
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· Speed variation through ACVFD. · Direct gear drive. · Length can be customized. · PVC black & white board provides contrast visibility for all kind of impurities. · SS elegantly matt finished structure. · Adjustable height of conveyor belt allows alignment with other machines of the line. · Rigid Vibration free Construction for trouble free performance. |
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Utility Requirement |
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Electrical supply |
Single Phase + Neutral + Earthing |
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Electrical load |
0.5 KW |
Turn Table – 36” Dia :-
Operation |
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Containers are loaded in turn table manually or received from previous machine through conveyor. Containers will rotate on disk of turn table and exit through outlet. During rotations, containers will be guided by an SS strip towards outlet path. |
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Technical Specifications |
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Direction |
Clockwise / Anti clock wise as per requirement |
|||
RPM of Disk |
7-14 RPM through ACVFD |
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Power Characteristics* |
0.5 HP/220 V/50 Hz |
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Height of Disk* |
860 mm ± 50 mm |
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Input Specifications |
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Container Size* |
Round Shape |
Ø 28 mm to Ø 80 mm 58 mm to 200 mm (Height option for other bottle height available) |
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* Can be customized. |
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Salient Features |
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· Rigid MS structure with SS 304 cladding. · Rotating top plate is made of aluminum plate and cladded with SS 304 sheet. · Special self-aligning bearings ensure smooth and trouble free operation. · Suitable for different size of containers with minor adjustment. · Elegantly Matt Finished exterior. · Branded reduction gears ensure jerk free and noiseless operation. · Speed control through ACVFD. |
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Utility Requirement |
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Electrical supply |
Single Phase + Neutral + Earthing |
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Electrical load |
0.5 KW |
Round Bottle Labeling Machine :-
Operation |
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The containers positioned & accurate spacing between two containers by the belt spacing device and a belt drive mechanism hold the container for round bottle at the labeling point, an electronics product sensor sense container & releases a label from self-adhesive label roll. If machine is equipped with batch printing device in that case batch printing device prints the batch no. & other matter on label during label is stationary means time between sensing of two label. The sensed container moves on conveyor sticker label at labeling point wrapped around to container. Then the labeled container moves further through a rubber pressing belt & stationary rubber pad that ensures neat & perfect fixing of label. |
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Technical Specifications |
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Output* |
60-90 BPM @ 100 ml round bottle |
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Direction of Movement |
Left to Right |
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Electrical Specifications** |
Sticker roll servo motor |
400 Watts Three Phase. |
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Conveyor |
0.5 HP / 415 Volts / 50 Hz |
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Pressing Device Motor |
0.25 HP / 220 Volts / 50 Hz |
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Height of Conveyor** |
860 mm ± 50 mm |
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Machine Dimensions (LxWxH)** |
1850 mm X 1220 mm X 1580 mm |
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Input Specifications |
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Container Size** |
Round Shape |
Ø 28 mm to Ø 80 mm 58 mm to 200 mm (Height option for other bottle height available) |
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Label Specification |
Length** |
30 mm to 200 mm |
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Width** |
25 mm to 150 mm |
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Roll Diameter |
Max. 300 mm X ID 75 mm. |
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Space between two label |
Min. 3 mm in anti-clock wise. |
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* Depends on the size of container and Label size. ** Can be customized. |
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Salient Features |
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· Suitable for Round Container. · Stainless steel 304 construction. · GMP design. · Accurate label placement. · Full Security Package including counter. · Secondary pressure unit. · No change parts requirements. · Very less down time for change over. · Suitable for Glass and Plastic containers. |
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Utility Requirement |
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Electrical supply |
Single Phase + Neutral + Earthing |
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Electrical load |
2 KW |
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Air Pressure: Minimum |
6 bar pressure 0.5 CFM for printing device. |
Dozing Cup Placement Machine :-
Operation |
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The feed container moving on conveyor belt are fed into two side conveyors guide, bringing the container below the pressing roller in the subsequent conveyor, meanwhile the bottle picks up a cap from the delivery chute of cap feeding bowl, where the body and the neck of the container is positioned below the pressing roller. Where the pressing roller is performing the perfect operation of placement. |
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Technical Specifications |
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Output* |
Up to 90 BPM. |
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Direction of Movement |
Left to Right |
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Number of head |
1 Nos. |
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Electrical Specifications** |
Main Motor |
0.5 HP / 415 Volts / 50 Hz |
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300 watt vibratory |
Cap feeder bowl |
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Conveyor |
0.5 HP / 415 Volts / 50 Hz |
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Height of Conveyor** |
860 mm ± 50 mm |
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Machine Dimensions (LxWxH)** |
1520 mm X 1080 mm X 2350 mm |
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Change parts required |
Cap: Delivery Chute & Vibrator Bowl. |
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Input Specifications |
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Container Neck Diameter** |
Minimum 20 mm |
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Screw Cap*** Specification |
Diameter |
20 mm to 40 mm |
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Height** |
20 mm to 35 mm |
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Container Size** |
Round Shape |
Ø 28 mm to Ø 80 mm 58 mm to 200 mm (Height option for other bottle height available) |
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* Depends on bottle size fill size, Neck diameter of bottle, and liquid characteristics etc. ** Can be customized. *** With help of change parts. |
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Salient Features |
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· SS elegantly matt finished body. · Adjustable height of conveyor belt, to align with other machine of the line. · Sealing pressure can be varied to suit different gauges and size of caps. · Low noise level, low power consumptions. · Self-lubricating guide profile for low friction wears surface, smooth and noiseless conveying. · SS cladding or chrome plating of all exposed parts to ensure long life and resistance against corrosion. · A/C drive to synchronize Conveyor with placement of cup. |
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Utility Requirement |
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Electrical supply |
Single Phase + Neutral + Earthing |
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Electrical load |
2 KW |
Packing Conveyor Belt :-
Operation |
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The conveyor belt brings the container or products from an upstream machine. Operators sitting on both sides of the belt in turn pick up the bottles/products for final visual check and remaining secondary packaging operation like cartooning. |
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Technical Specifications |
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Direction of Movement |
Left to Right |
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Speed |
7.5 Mtr./Min |
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Power Characteristics* |
0.5 HP/220 V/50 Hz |
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Height of Conveyor* |
860 mm ± 50 mm |
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Belt Width* |
9” |
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Belt Detail* |
PVC, endless 2 ply sandwich, 2 mm thickness. |
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* Can be customized. |
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Salient Features |
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· Structure is made of S.S. 304, 30 mm sq. Pipe, 16 SWG with matt finish. · Belt-alignment system ensures straight running of belt. · Direct gear drive. · SS elegantly matt finished structure. · Adjustable height of conveyor belt allows alignment with other machines of the line. · Rigid Vibration free Construction for trouble free performance. |
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Utility Requirement |
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Electrical supply |
Single Phase + Neutral + Earthing |
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Electrical load |
0.5 KW |