Pesticide Packaging Machines

Operation

Containers are loaded in turn table manually or received from previous machine through conveyor. Containers will rotate on disk of turn table and exit through outlet. During rotations, containers will be guided by an SS strip towards outlet path.

Technical Specifications

Direction

Clockwise / Anti clock wise as per requirement

RPM of Disk

5-12 RPM through ACVFD

Power Characteristics*

0.5 HP/415 V/50 Hz

Height of Disk*

860 mm ± 50 mm

Input Specifications

Container Size*

Round Shape

Ø 30 mm to Ø 90mm

60 mm to 240 mm

(Height option for other bottle height available)

* Can be customized.

Salient Features

·         Rigid MS structure with SS 304 cladding.

·         Rotating top plate is made of aluminum plate and cladded with SS 304 sheet.

·         Special self-aligning bearings ensure smooth and trouble free operation.

·         Suitable for different size of containers with minor adjustment.

·         Elegantly Matt Finished exterior.

·         Branded reduction gears ensure jerk free and noiseless operation.

·         Speed control through ACVFD.

Utility Requirement

Electrical supply

Single Phase + Neutral + Earthing

Electrical load

0.5 KW

Operation

Containers moving on SS Slat conveyor, feed below the filling nozzles through a settable twin pneumatically operated stopper system. The twin pneumatically operated stopper system and reciprocating nozzles can precisely match for centering of container below nozzles, to avoid spillage of liquid on container. To minimize foaming adjustable nozzle will reciprocate according to filling dose. The filling pumps are synchronized with conveyor drive and are controlled by AC frequency drive.

Technical Specifications

Output*

20-24 BPM @ 1000 ML

40-60 BPM @ 100 ML

Direction of Movement

Left to Right

Number of head

4 Nos.

Fill Size***

50 ml to 1000 ml

Electrical

Specifications**

Servo Motors

400 watt Three Phase (4 Qty)

Conveyor

0.5 HP / 415 Volts / 50 Hz

Height of Conveyor**

860 mm ± 50 mm

Machine Dimensions (LxWxH)**

1850 mm X 1220 mm X 1820 mm

Input Specifications

Container Neck Diameter**

Minimum 22 mm

Container Size**

Round Shape

Ø 30 mm to Ø 90 mm

60 mm to 240 mm

(Height option for other bottle height available)

* Depends on bottle size fill size, Neck diameter of bottle, and liquid characteristics etc.

** Can be customized.

Salient Features

·         Robust construction, heavy duty base, S.S. 304 elegantly matt finished body.

·         No bottle No filling system.

·         Suitable for pesticides, insecticides, etc.

·         ± 0.5% filling accuracy on single dose.

·         Easy to clean.

·         Suitable for Glass, Plastic, PET, HDPE Bottles, etc.

·         No Change parts required to fill different fill size.

·         Pneumatically operated bottle stopper.

·         PLC controlled latest technology.

·         Diving Nozzles for no spillage. ( 50 mm)

·         Drain tray around machine platform.

·         All contact parts are S.S. 316.

·         PVC Breaded Flexible hose pipe connections.

·         Storage Tank of approximately 100 Liters.

Utility Requirement

Electrical supply

Single Phase + Neutral + Earthing

Electrical load

5 KW (Stabilizer)

Air Pressure: Minimum

6 bar pressure 5 CFM

Operation

The feed container moving on conveyor belt are fed into an in feed star wheel, bringing the container below the sealing head in the subsequent indexing part, meanwhile the bottle pick up a cap from the delivery chute of cap filling bowl, where the body and the neck of the container are positioned below the sealing head, where it is performing perfect operation of sealing.

Technical Specifications

Output*

Up to 40 BPM

Direction of Movement

Left to Right

Number of head

1 Nos.

Electrical

Specifications**

Main Motor

1 HP / 415 Volts / 50 Hz

Cap feeder bowl

300 watt vibratory (2- Nos)

Conveyor

0.5 HP / 415 Volts / 50 Hz

Height of Conveyor**

860 mm ± 50 mm

Machine Dimensions (LxWxH)**

1525 mm X 1120 mm X 2180 mm

Change parts required

(A) Bottle: Star Wheel & Back Guide

(B) Cap: Delivery Chute, Capping Head Die & Vibrator Bowl.

Input Specifications

Container Neck Diameter**

Minimum 20 mm

Screw Cap***

Specification

Diameter

20 mm to 50 mm

Height**

15 mm to 25 mm

Container Size**

Round Shape

Ø 30 mm to Ø 90 mm

60 mm to 240 mm

(Height option for other bottle height available)

* Depends on bottle size fill size, Neck diameter of bottle, and liquid characteristics etc.

** Can be customized.

*** With help of change parts.

Salient Features

·         No container No cap arrangement.

·         SS elegantly matt finished body.

·         Adjustable height of conveyor belt, to align with other machine of the line.

·         Sealing pressure can be varied to suit different gauges and size of caps.

·         Low noise level, low power consumptions.

·         Self-lubricating guide profile for low friction wears surface, smooth and noiseless conveying.

·         SS cladding or chrome plating of all exposed parts to ensure long life and resistance against corrosion.

·         A/C drives to synchronize Conveyor with Star wheel and Platform turret.

Utility Requirement

Electrical supply

Single Phase + Neutral + Earthing

Electrical load

2.5 KW

Operation

The conveyor belt brings the bottle from the capping machine conveyor. These bottles are

fed below the sealing head of the machine, meanwhile the heating device heats the foil inside the cap which later on gets sealed to the mouth of the bottle.

Technical Specifications

Direction of movement

Left to Right

Output*

Up to 60 BPM

Power Characteristics*

Conveyor Motor

0.5 HP/220 V/50 Hz

Heating Element

2 KW/230 V/50 Hz

Height of Conveyor*

860 mm ± 50 mm

Machine Dimensions (LxWxH)**

1220 mm X1050 mm X 1650 mm

Input Specifications

Container Neck Diameter**

Ø 20 mm to Ø 60 mm

Container Size*

Round Shape

Ø 30 mm to Ø 90 mm

60 mm to 240 mm

(Height option for other bottle height available)

* Depends on operator, bottle size etc.

** Can be customized.

Salient Features

·         Speed variation through ACVFD.

·         Easily Moveable.

·         Aluminum Powder Coated Unit.

·         Direct gear drive.

·         Length can be customized.

·         User Friendly.

·         Adjustable height of conveyor belt allows alignment with other machines of the line.

·         Rigid vibration free construction for trouble free performance.

Utility Requirement

Electrical supply

Single Phase + Neutral + Earthing

Electrical load

2.5 KW

Operation

The containers positioned & accurate spacing between two containers by the belt spacing device and a belt drive mechanism hold the container for round bottle at the labeling point, an electronics product sensor sense container & relieves a label from self-adhesive label roll. If machine is equipped with batch printing device in that case batch printing device prints the batch no. & other matter on label during label is stationary means time between sensing of two label. The sensed container moves on conveyor sticker label at labeling point wrapped around to container. Then the labeled container moves further through a rubber pressing belt & stationary rubber pad that ensures neat & perfect fixing of label.

Technical Specifications

Output*

Up to 60 BPM

Direction of Movement

Left to Right

Electrical

Specifications**

Sticker roll stepper motor

6 V DC.

Conveyor

0.5 HP / 380 Volts / 50 Hz

Pressing Device Motor

0.25 HP / 220 Volts / 50 Hz

Height of Conveyor**

860 mm ± 50 mm

Machine Dimensions (LxWxH)**

1850 mm X 1220 mm X 1620 mm

Input Specifications

Container Size**

Round Shape

Ø 30 mm to Ø 90 mm

60 mm to 240 mm

(Height option for other bottle height available)

Label Specification

Length**

30 mm to 220 mm

Width**

40 mm to 150 mm

Roll Diameter

Max. 300 mm X ID 75 mm.

Space between two label

Min. 3 mm in anti-clock wise.

* Depends on the size of container and Label size.

** Can be customized.

Salient Features

·         Suitable for Round Container.

·         Stainless steel 304 construction.

·         GMP design.

·         Accurate label placement.

·         Secondary pressure unit.

·         No change parts requirements.

·         Very less down time for change over.

·         Suitable for Glass, PET, HDPE, Metal and Plastic Bottles & containers.

Utility Requirement

Electrical supply

Single Phase + Neutral + Earthing

Electrical load

2 KW

Air Pressure: Minimum

6 bar pressure 0.5 CFM for printing device.

Operation

The conveyor belt brings the container or products from an upstream machine. Operators sitting on both sides of the belt in turn pick up the bottles/products for final visual check and remaining secondary packaging operation like cartooning.

Technical Specifications

Direction of Movement

Left to Right

Speed

7.5 Mtr./Min

Power Characteristics*

0.5 HP/220 V/50 Hz

Height of Platform*

860 mm ± 50 mm

Machine Dimensions (LxWxH)**

2450 mm X 780 mm X 1050 mm

Belt Width*

10”

Belt Detail*

PVC, endless 2 ply sandwich, 2 mm thickness.

* Can be customized.

Salient Features

·         Structure is made of S.S. 304, 30 mm sq. Pipe, 16 SWG with matt finish.

·         Belt-alignment system ensures straight running of belt.

·         Direct gear drive.

·         SS elegantly matt finished structure.

·         Adjustable height of conveyor belt allows alignment with other machines of the line.

·         Rigid Vibration free Construction for trouble free performance.

Utility Requirement

Electrical supply

Single Phase + Neutral + Earthing

Electrical load

0.5 KW